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⚡ DMLS / SLM Technology 🛠️ Titanium · Aluminum · Steel 🏭 Production‑Grade

Metal 3D Printing
Engineered for Extremes

Direct Metal Laser Sintering (DMLS) and Selective Laser Melting (SLM) for aerospace‑grade titanium, lightweight aluminum, and durable stainless steel parts. Complex geometries, zero tooling.

Our Metal Technology

Direct Metal Laser Sintering (DMLS)

We operate state‑of‑the‑art DMLS/SLM machines that fuse metal powder layer by layer, producing fully dense functional parts with mechanical properties comparable to wrought materials.

Complex Geometries

Internal channels, lattice structures, and organic shapes impossible with CNC machining. Design freedom without tooling constraints.

Lightweighting

Topology‑optimized structures reduce weight by 40–60% while maintaining strength. Critical for aerospace and motorsport.

Part Consolidation

Combine multiple components into a single printed part. Reduce assembly time, fasteners, and potential failure points.

Rapid Prototyping to Production

Same process for prototypes and end‑use parts. Scale from 1 to 1,000+ without retooling. Agile manufacturing.

Metal Materials

Aerospace‑Grade Alloys

We stock a comprehensive range of certified metal powders, each with full material traceability and test reports.

🪶Titanium Ti64Grade 5
🪨Aluminum AlSi10MgLightweight
🔩Stainless 316LCorrosion resistant
🔥Inconel 718High‑temp
🦷Cobalt ChromeMedical grade
🔪Maraging SteelTooling
🧪Stainless 17‑4PHHigh strength
⚛️Titanium TiCPCommercially pure
🛡️Hastelloy XChemical resistant
🧲Copper CuNi2SiCrThermal conductivity

Need a specific alloy not listed? Contact our team.

Industries

Where Metal Printing Excels

🚀

Aerospace

Lightweight brackets, turbine components, fuel nozzles, and structural parts. Certified to AS9100 standards.

🏥

Medical Implants

Patient‑specific titanium implants, spinal cages, and dental frameworks. Biocompatible and FDA‑approved materials.

🏎️

Motorsport

Lightweight suspension components, cooling ducts, and exhaust parts. Rapid iteration between race weekends.

🛠️

Tooling

Conformal cooling inserts, injection mold cores, and jig/fixture components with integrated cooling channels.

Workflow

From Powder to Precision Part

1. Build Preparation

We orient your part, add support structures, and slice the model. Build parameters are optimized for density and surface finish.

2. Laser Melting

High‑power fiber laser selectively melts metal powder in 30–60µm layers. Inert argon atmosphere prevents oxidation.

3. Stress Relief & Heat Treatment

Parts undergo thermal treatment to relieve residual stresses and achieve target mechanical properties (e.g., HIP for critical parts).

4. Support Removal & Post‑Processing

Wire EDM, CNC machining, or manual removal. We offer bead blasting, polishing, anodizing, and machining to final tolerances.

5. Quality Inspection

Dimensional inspection (CMM, CT scanning), material certification, and surface roughness testing. Full documentation provided.

Why Metal 3D Printing

Advantages Over Traditional Manufacturing

No Tooling Required

Eliminate expensive molds, dies, and fixtures. Print directly from CAD in days.

Design Complexity at No Extra Cost

Lattices, undercuts, and internal channels don't increase part price.

Material Efficiency

Powder bed fusion uses only the material needed. Up to 95% powder recyclability.

Rapid Prototyping to Production

Same process for 1 part or 1,000. Iterate quickly, then scale seamlessly.

Lead Time Reduction

Skip the 8‑12 week tooling lead time. Parts in hand in 5‑10 working days.

Certified Quality

ISO 9001 & AS9100 certified. Full material traceability and NDT testing available.

Case Studies

Metal Printing Success Stories

✈️

Aircraft Bracket Redesign

Topology‑optimized titanium bracket reduced weight by 45% while meeting all load requirements. Replaced a 5‑part assembly with a single component.

📉 45% lighter⏱️ 7 days
🦴

Custom Cranial Implant

Patient‑specific titanium implant printed from CT data. Porous surface structure promotes osseointegration. FDA 510(k) cleared.

🏥 Patient‑matched⏱️ 5 days
🔧

Conformal Cooling Insert

Maraging steel injection mold insert with curved cooling channels reduced cycle time by 30% and eliminated hot spots.

⏱️ 30% faster cycles💰 ROI in 3 months
Post‑Processing

Metal Finishing Services

🔥Heat TreatmentStress relief / HIP
⚙️CNC Machining±0.01mm tolerance
PolishingMirror finish
🧽Bead BlastingUniform matte
🔵AnodizingAluminum only
🖤Black OxideCorrosion resistance
🔍NDT InspectionCT / X‑ray / dye pen
📏CMM ReportDimensional verification
🏷️Laser MarkingSerial numbers
🧪PassivationStainless steel
🛡️CoatingPTFE, Ceramic
📦AssemblyMulti‑part integration

Ready to Print in Metal?

Upload your 3D model, select your alloy, and get an instant quote. Our engineers will review your design for metal printability within hours.